Solomark

STANDARD TECHNICAL SPECIFICATION
  • Maximum web width :- 1300mm
  • Printing cylinder repeat range :- 400 to 800mm
  • Web tension range :- 60 to 400 N

Pelican's range of converting equipments is designed and developed to achieve high standards in flexible packaging. Its state-of-the-art technology offers excellence in converting solutions.

Brochure
Solomark 4400
Solomark 4400
Solomark 4400

The Machine

By perfectly integration of advanced electronics and ergonomically designed mechanical components to deliver optimum performance, better operational ease, faster print register response, higher productivity, better print quality,less waste, optimising ink solvent and energy consumption, faster job changeover etc.
Distinctively designed and precisely machined, strong steel frame structure machined using high precision CNC - VMC, maintains accuracy over long dependable life and ensures high print quality with optimum operating speed.

Key features
  • Low wastage
  • Fast-Job change over
  • Faster registration response and better accuracy
  • Safety On Board
  • Shorter Web Path
  • High Efficiency Low Energy Consumption
  • Low energy Consuption
  • Integrated register control
Solomark

Each print station control panel mainly consists of electrical and pneumatic controls for ...

  • Push button for blower/drying system
  • Air temperature controller/indicator for drying chamber
  • Necessary protection & fault indicatorfor DOL
  • Joy Stick for manual length and side registration setting
  • Emergency stop
  • Pneumatic controls, pressure gauge and regulator for impression rubber roller and doctor blade
Solomark

High Efficient Ventilation Module ensuring optimum drying at minimum energy consumption

Separate ventilation module for each printing unit, suitable to send, and re-circulate air.

Each ventilation module composed of the centrifugal blower with AC motor, thermal oil or electric heat exchanger, other necessary controls and feedback device for temperature.

Connection Ducts and piping for the delivery and re-circulation between the drying chamber and the ventilation module.

Adjustment of air balancing using manually operated dampers.

Solomark

The automatic length and side-lay register control system with full colored touch screen operator interface facilitates automatic mark centering and recognition .

Automatic selection of di1ferent control parameters during machine speed changes and control parameters individually configurable to different materials tor easy operator selection.

FIBER OPTIC RGB SCANNING HEAD

  • Due to fiber optic, communication is faster so can result in high measurement accuracy and registration stability
  • RGB sensor; Colored mark display for better visualization
Solomark

Turret type Unwinder with flying splice (Bi-Directional)

The system mainly composed of push button initiated mototrized rotating disc, pneumatically loaded automatic splicing arm, rubbered covered pasting roller and cutting blade assembly etc.

Pneumatlcaly expanded shafts and safety chucks to hold the reels.

Unwind Web Handling Control using the latest generation AC servo technology. The system mainly composed of AC servo motor and drive, pneumatically loaded low friction dancing roller assembly and load cell for tension feed-back and actual tension display.

Electro41ectrlc Edge Guiding System equipped with Ultrasonic edge sensor.

Solomark

The system provides precise tension control of the web before entering to the first printing station and isolates the printing unit from tension disturbance of the unwinding zone.

The system mainly composed of chromium plated steel roller, AC servo motor and drive, load cell and rubber covered nip roller with pneumatically adjustable pressure.

Solomark

Unwinder, rewlnder, common for all print units, In-feed and out-feed are individually driven by servo motors-drives controlled and supervised by the high performance controller having its own intelligent software.

'Ethernet I IP Based Communication System' used to maintain tight synchronization between all the drives by providing fast, reliable and jitter-free communication.

Operator control panel mainly consists of a touch screen operator lnterfece located at rewind side facilitates easy operation.

Solomark

Trolley for a quick change of engraved cylinder & the whole inking group facilitates fast and easy job changes.

Trolley consists of a cylinder mounting shaft, taper cones with quick locking check nut, ink basin, ink tank and ink pump.

New design ink tray with ink delivery nozzle to reduce ink foaming and better disbursement of ink.

The new design of splash guard to reduce ink splashing.

Solomark

The sleeve system, consists of an air mandrel with a rubber covered fiberglass sleeve, provides functional ftexlbllitY and sleeve change without tools.

Sleeve type rubber covered impression roller raising - lowering on precision linear bearings.

The precision linear bearings ensure smooth and precise displacement.

Main machine control is programmable for automatic detach of the pressure roller at machine stop.

Pressure roller sleeve with antistatic rubber, solvent resistant made offiberglass.

Solomark

Designed to ensure a straight profile of the blade resulting in lesser blade pressure, better printing quality and longer cylinder life. The blade locking by eccentric rod without tools.

The blade locking by an eccentric rod without tools.

Group s liding with low friction bearings reciprocating transversal movement of the doctor blade is taken from the reduction gearbox of the main line shaft.

The group allows horizontal and angular adjustment for the doctor blade position on the engraved cylinder.

Pneumatic doctoring pressure with adjustment possibility from the unit control panel.

Solomark

Ink drying is obtained by blowing hot air on the web through air nozzles.

The optimized airflow minimizes heat consumption and avoids solvent retention in the printed substrate.

Solvents evaporation is obtained by air nozzles, blowing air on the web in connection with the idle rollers, to ensure the proper drying, avoiding shaking or deforming of the web itself.

The system mainly composed of single hood drying chambers.

Hood opening/closing to allow easy access for web threading and cleaning.

High Efficient Ventilation Module ensuring optimum drying at minimum energy consumption.

Separate ventilation module for each printing unit, suitable to send, and re-circulate the process air.

Each ventilation module composed of the centrifugal blower with AC motor, thermal oil or electric heat exchanger, other necessary controls feedback device for temperature.

Connection Ducts and piping for the delivery and recirculation between the drying chamber and the ventilation module.

Adjustment of air balancing using manually operated dampers.

Central Exhaust System composed of AC frequency drive controlled heavy-duty centrifugal fan to collect solvent contaminated air from all the printing units through central duct.

Solomark

Thermic Fluid Heating System (instead of electrical heating system): The system consists of Temperature Control on/off Valve, Globe valve, Pressure Gauge, Piping within the machine area, Fittings etc. for Thermic fluid heating System.

Solomark

Power Transmission from main common motor to all the printing units Is done by mechanical line shaft with help of gear box to the cylinder shaft by manual cou piing joint.

Solomark

Turret type Rewlnderwith flying splice.

The system mainly composed of push button Initiated rnototrized rotating disc, pneumatically loaded automatic splicing arm, rubbered covered pasting roller and cutting blade assembly etc.
Pneumaticaly expanded shafts and safety chucks to hold the reels.

Rewind web tension control by using the latest generation AC servo technology.
The system mainly composed of AC servo motor and drive, pneumatically loaded low friction dancing roller assembly and load cell for tension feed-back and actual tension display.

Lay-on Roller Assembly
Pneumatically operated lay on roller assembly complete with pressure gauge and regulator for control of the pressure on the rewind reel.

Solomark

Motorized web video inspection system consists of high quality CCD color camera, Industrial PC & Monitor (facilitates sequential Inspection of the lateral and entire print repeat of the web).

Specially designed, dynamically balanced low friction-low inertia Idle ro llers made of Aluminum alloy mounted on low friction bearings, enhance rotational smoothness.

Metallurgy, Shaft end, Internal Boring of the aluminum pipe Is done, computerized Dynamically balancing, bearing with selflubricate, temp resist grease.

Solomark

Out-feed system pulls the substrate from last printing unit.

The system provides precise tension control of the web before entering to the rewinder and isolates the rewinder from tension disturbance of the printing unit.

The system mainly composed of matt chromium plated steel roller AC servo motor and drive, load cells and rubber covered nip roller with pneumatically adjustable pressure.