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Frame Structure
Distinctively designed strong and sturdy, heavy-duty steel
frame structure, completely machined on CNC-VMC, maintains
accuracy over long dependable life and ensures less
vibration even with optimum line speed.
The mechanical construction of each component, which
undergoes extensive tests, ensures optimum performance and
longer equipment life.
Unwind & Rewind Group
Web guiding system for unwind station.
Air Shaft and Safety chucks on unwind and rewind station.
Operator Interface
Master operator control panel and remote operator control
panel consists touch screen operating interface
facilitates ease in operation.
Safety of operator, machine and electronic modules are
achieved with the help of necessary hardware protection
and intelligent software routines.
Web Tension Control
Direct web tension control by using three drive control
system consists of Load cell based closed loop vector
controlled individual AC frequency drives for (I) Unwind
station (II) Main drive (III) Rewind station.
Unwind : Auto web tension control system by using
vector controlled AC drive & motor
Main Drive : Vector controlled AC drive & motor
Rewind : Auto web tension control system by using
vector controlled AC drive & motor
Plate Cylinder Group
Hydraulic throw-off system for plate cylinder with
separate hydraulic motor ensures continuous rotation of
anilox roller which will not allow ink dry-up during
machine stop operation. (Optional)
Idle Rollers
Specially designed, dynamically balanced low friction-low
inertia idle rollers made of Aluminum alloy, mounted on
low friction bearings, enhance rotational smoothness.
Motorized Ink Pump
Speed variable, air motorized Ink pump on each station
with ink flow/pressure adjusting valve
In-feed & Out-feed System (Draw
unit)
The system mainly composed of matt chromium plated steel
roller, and rubber covered nip roller with pneumatically
adjustable pressure.
Drying & Exhaust System
Drying Chamber: Mainly consists of AC frequency drive
controlled heavy-duty blower with connection duct and
dampers to balance fresh and recycling air.
The optimized air flow, minimizes heat consumption and
avoid solvent retention in the printed substrates.
Central Exhaust System: AC frequency drive controlled
solvent extraction system to exhaust contaminated air from
all the print stations through central duct. |