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Frame Structure
Distinctively designed strong and sturdy, heavy-duty steel
frame structure, completely machined on CNC-VMC, maintains
accuracy over long dependable life and ensures less
vibration even with optimum line speed.
The mechanical construction of each component, which
undergoes extensive tests, ensures optimum performance and
longer equipment life.
Impression Cylinder Assembly
High-precision grounded, chrome/nickel plated central
impression Cylinder: Precisely ground with closer TIR
tolerance, assembled on high precision bearings, double
wall structured for water circulation.
Control system
Master operator control panel and remote operator
control panel consists touch screen operating interface
facilitates ease in operation.
Safety of operator, machine and electronic modules are
achieved with the help of necessary hardware protection
and intelligent software routines.
Web Tension Control
Multi drive servo driven automatic web tension
control systems : Load cell based closed loop servo motor
control & drive on (I) Unwind (II) Main motor (III)
Out-feed (IV) Rewind.
Unwind : Auto web tension control system by using latest
generation AC servo motor and drive.
Main Drive : AC servo motor and drive.
Out-feed : The system maintains set tension between last
printing unit and out-feed precisely and isolates the
printing units from tension disturbance of the rewinding
zone. The system mainly composed of matt chromium plated
steel roller AC servo motor and drive.
Rewind : Auto web tension control system by using latest
generation AC servo motor and drive.
Unwind & Rewind Group
Web guiding system for unwind station.
Air Shaft and Safety chucks on unwind and rewind station.
Idle Rollers
Specially designed, dynamically balanced low friction-low
inertia idle rollers made of Aluminum alloy, mounted on
low friction bearings, enhance rotational smoothness.
Plate Cylinder Group
Hydraulic throw-off system for plate cylinder with
separate hydraulic motor ensures continuous rotation of
anilox roller which will not allow ink dry-up during
machine stop operation.
Ceramic Anilox Rollers
Robotic plasma coated and laser engraved with
improved cell structure ceramic anilox rollers with quick
change over mounting arrangement.
Chamber Doctor Blade
Specially designed chamber doctor blade group,
ensure straight profile of the blade resulting in lesser
chamber pressure, better print quality & longer anilox
roll life.
Drying & Exhaust System
Drying Chamber: Mainly consists of AC frequency
drive controlled heavy-duty blower with connection duct
and dampers to balance fresh and recycling air.
The optimized air flow, minimizes heat consumption and
avoid solvent retention in the printed substrates.
Central Exhaust System: AC frequency drive controlled
solvent extraction system to exhaust contaminated air from
all the print stations through central duct.
Motorized Web Video Inspection
System
Motorized web video inspection system consists of
high quality CCD color camera, Industrial PC & Monitor
(facilitates sequential inspection of the lateral and
entire print repeat of the web).
Motorized Ink Pump
Speed variable, air motorized Ink pump on each
station with ink flow/pressure adjusting valve |
